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RELEVANT EXPERIENCE:
CENSOL & POLLUTECH have been carrying out this type of process audit for
the past twenty years, and during the past ten years has developed a program
that has resulted in the successful evaluation and re-rating of dozens of WPCP's.
These projects include the Regional Municipality of Hamilton-Wentworth's
WPCP's at Woodward Avenue and King Street, both of which discharge to Hamilton
Harbour, and both of which have undergone nitrification evaluations and
implementation of energy savings on the aeration systems. Within the Regional
Municipality of Halton, we have undertaken a major study on nitrification,
including full scale oxygen transfer evaluations, at the Milton WPCP, and
various other less significant audits at other Halton plants. For the Burlington
Skyway WPCP we have completed two detailed laboratory scale studies dealing with
the impact of sanitary landfill leachate and the impact of supernatant from the
Regional Sludge Storage Facility. Both of these Skyway studies have included an
evaluation of the added loading relative to oxygen supply, sludge settling,
sludge production and total ammonia nitrogen removal.
In the nearby Regional Municipality of Niagara we have undertaken major
audits at the Niagara Falls, Welland, Port Dalhousie, and Port Colborne
treatment facilities. These Niagara projects have included the first full-scale
RBC facility for secondary treatment in Canada and the first MOE approved
combined biological/physical-chemical facility for nitrification and stormwater
treatment. In the District of Muskoka we have conducted a full scale plant audit
for phosphorus removal and nitrification for discharge to environmentally
sensitive Fairy Lake. Similar studies are underway in eastern Ontario, the
Maritimes and have previously been completed in Winnipeg and Calgary.
CENSOL & POLLUTECH previously completed preliminary audits of sewage
treatment facilities at Transport Canada (CATA) international airports,
including the effects of domestic, aircraft and maintenance wastes on several
types and sizes of biological treatment facilities.
On the international scene, CENSOL has been active in the evaluation of West
German marine WPCP's, in it's capacity as a "Recognized Marine Testing
Facility", on behalf of Environment Canada and the Canadian Coast Guard. We
completed the transfer of Canadian technologies for process audits to the
Generalitat de Catalunya (Spain), including joint venture testing, regulatory
control, monitoring techniques and process design. One of the key technical
components of this project is the transfer of technology for process audits,
principally for advanced waste water treatment facilities, utilizing the
technology described int his proposal. On the implementation side, we have
completed the process audits and upgrading of five (5) treatment facilities in
Kemer, Turkey and six (6) plants in Maracaibo, Venezuela. International waste
treatment experience includes a tannery in Korea, a textile mill in Hong Kong, a
propylene glycol plant in mainland China, and a health care manufacturing
facility in Vietnam. Most recently, we have completed major projects for a
distillery, brewery and sugar mill in Nicaragua.
PROJECT TEAM:
Our project team includes staff who have been involved "hands-on"
in the studies described previously. Richard Laughton was responsible for the
audits at Woodward Avenue, King Street, Niagara Falls, Welland, Port Dalhousie,
Milton, Port Colborne, Winnipeg, and Carleton Place. Greg Brown has acted as the
Senior Process Engineer and/or Project Manager at the studies in Welland,
Huntsville, Niagara Falls, Port Dalhousie and Carleton Place. Technical staff
have participated in all of the above studies and are supported by an in-house
laboratory fully capable of carrying out the analysis required.
Our laboratory has been approved for MISA analysis (biological and chemical)
and is a member of the Canadian Association of Environmental Analytical
Laboratories (CAEAL). We participate regularly in round-robin testing programs
with the Ministry of the Environment, and several Regional Municipalities. We
routinely complete analytical work for the Regional Municipality of Halton, for
both water and sewage plants, and industrial waste samples for prosecution. We
are well known to the Ministry of Environment in the Regional Offices
responsible for effluent requirements. Approvals staff from the MOE have
critically reviewed and approved our concepts on several occasions, as can be
confirmed by the Approvals Branch of the Ontario Ministry of the Environment.
OPERATIONAL AUDITS
Through our involvement in operational audits at numerous water pollution
control plants across Canada, we have been able to successfully demonstrate that
the best approach to optimizing a treatment facility is to carry out an
operational audit on each of the individual unit processes at the plant.
Historically, the approach to the plant expansion process has been to create
"mirror images" of existing treatment processes. Operational audits
have clearly indicated that this is not a realistic approach for the expansion
of either the physical unit processes or the biological unit processes. This
historical approach of desk top design also results in significantly higher
capital and operating costs without necessarily ending up with a plant that is
able to meet the effluent criteria.
The key to the operational audit in the majority of facilities is the review
of the design and operation of the biological portion of the plant, or that
section most commonly referred to as the secondary treatment facilities. Work
required on the operational audit for inlet works, primary sedimentation and
support services, can generally be tied to providing optimum conditions for the
secondary biological process. It is important to understand that the secondary
treatment biological process is a living system and as such, it has specific
requirements for hydraulic retention time, solids retention time, solids
wasting, nutrient control, oxygen supply, etc., following the same principles of
any living biological system. There are only certain conditions in the
biological facility that will provide for the required level of BOD5
and ammonia nitrogen removal to meet the stringent effluent requirements put in
place by modern regulatory agencies. The purpose of the audit, therefore, is
clearly to establish what these specific operating conditions are, what
facilities are available that can be used to accomplish these conditions, and
for any specific capital or operating requirements that are not in place, what
must be added to provide the necessary facilities.
The scope of work for a process audit must be established so the team can
determine the operational status of the facility with respect to effluent
quality, phosphorus removal efficiency, operational flexibility, solids handling
capacity and the presence of process bottlenecks. The evaluation must,
therefore, be carried out on an individual unit process basis, firstly to
establish the operational flexibility that is available at the plant, and
thereafter, to optimize the existing facilities prior to determining what
additional facilities are required to meet the new effluent criteria. Several
similar studies conducted by the CENSOL & POLLUTECH team have demonstrated
that one of the most common process bottlenecks is the inability to manage or
control solids and solids wasting from the facility. As this has a significant
impact on the ability to provide standard BOD removal as well as ammonia
nitrogen and phosphorus removal, this will be a key component of the study. This
necessitates the extensive full scale testing on the primary clarifiers ability
to remove and dispose of primary solids, the ability of the secondary clarifiers
to thicken and remove biological sludge to the anaerobic digesters, and the
ability of the digesters to provide adequate digestion facilities and clarified
supernatant for a return to the front end of the plant. Execution of the tasks
on the individual unit processes to achieve this will result in the
establishment of a solids balance around the facility, and clearly define any
weak areas in a solids handling aspect, inclusive of those associated with
primary solids, biological solids and chemical solids from phosphorus removal.
NITRIFICATION FACILITIES
Audit programs often refer to the establishment of the existing facilities
capacity to achieve nitrification, interim measures that would be required to
optimize the existing facility for nitrification, and the extent of plant
upgrading to meet the anticipated ammonia discharge limits established by the
regulatory agency. Staff from CENSOL & POLLUTECH have conducted similar
process audits at the Woodward Avenue Sewage Treatment Plant, and the King
Street Sewage Treatment Plant, both of which impact on the nitrogen loading to
Hamilton Harbour. Full scale evaluations at these plants have lead to
optimization of the biological systems, with and without nitrification, and
establishment of cost savings on energy costs for aeration. At the Woodward
Avenue plant cost savings in excess of $1,000,0000 per year were implemented
without any capital improvements. At the King Street STP a procedure to
implement nitrification was put in place with only minor changes to the existing
aeration facilities. Similarly, we have conducted nitrification studies at the
Regional Municipality of Halton's Milton treatment plant, and the Regional
Municipality of Niagara's Welland Treatment Plant, to establish operating
guidelines for optimized nitrification. Specific conditions for nitrification in
terms of hydraulic retention time, solids retention time, oxygen supply, and
solids handling have been established for these facilities and a similar
approach could be taken for any other facility. To optimize biological
nitrification this has involved continuous dissolved oxygen profiles,
interpreted relative to dissolved oxygen monitoring and oxygen uptake rate
profiles, with subsequent implementation of computerized dissolved oxygen
monitoring and control (Welland).
In previous projects completed by our study team, the full scale audits have
included the establishment of seasonal effluent criteria that are obtainable at
each individual facility on the basis of the loading to the facility, the
assimilative capacity of the receiving water body and the climatic conditions
experienced in this area of Canada. We have been able to demonstrate at the
Milton, Welland, and King Street sewage treatment plants that nitrification
could be improved within the existing design and operation of the secondary
biological treatment plant, without significant capital cost increases.
With the introduction of nitrification facilities there is concern with
respect to the increase in energy consumption, associated with oxygen supply to
promote the nitrification. We have clearly demonstrated at the Milton Water
Pollution Control Plant, that standard text book design numbers for biological
nitrification do not necessary apply at the full scale, and that optimization of
the facility with respect to complete mix versus plug flow regimes can have a
significant impact on the oxygen demand of the facility. This work initially
completed at the Milton Water Pollution Control Plant has been verified by
extensive pilot plant testing and full scale testing at the Welland Water
Pollution Control Plant. These studies were carried out utilizing a balanced
approach of continuous dissolved oxygen measurement in the aeration tanks, as
related to oxygen uptake rates, with variations in influent loading and mixed
liquor volatile solids concentrations. Our work at the nitrification facilities
for the Welland Water Pollution Control Plant have resulted in the placement of
a dissolved oxygen monitoring and control system to optimize aerator horsepower
input.
Successful operation of a biological waste treatment facility to attain
nitrification and low effluent phosphorus requires close attention to the solids
handling facilities and in particular, to the suitability of existing secondary
clarifiers to remove fine particulate solids. Previous work conducted by the
Pollutech Environmental team at plants in the Regional Municipality of Halton,
Hamilton-Wentworth, Niagara, and the District of Muskoka, have clearly
demonstrated the necessity for the control of density currents in the secondary
clarifiers. Throughout several of the on-going projects we have been able to
demonstrate how simple mechanical changes to clarifier mechanisms, and/or
effluent weirs can achieve significant improvements in operating capacity by
emitting solids scouring and loss over the effluent weirs. With the on-set of
biological nitrification there was always the concern of the development of
pinfloc, which further supports the requirement for an evaluation of the
capabilities of the secondary clarifiers to handle this new type of biological
floc. The on-set of nitrification also requires that attention be paid to he
potential for biological de-nitrification to occur in the bottom of the
secondary clarifiers as a result of an inadequate or too slow removal of the
biological mass. The clarifiers must, therefore, be optimized in terms of the
ability not only to handle a biological pinfloc, but also to remove the
nitrified floc quickly from the clarifiers.
AFTER THE AUDIT
Upon completion of the individual process audits, a generalized plan can be
formulated to establish what are the minimal capital and operational changes
required to meet the interim requirement for advanced nitrification, as well as
the future requirements as established by the regulatory agency. A summary
document can be prepared outlining the existing capacity of each unit process
under peak and average flow conditions, modifications that can be easily and
inexpensively put in place to optimize or improve operation of the existing
facility, followed by a detailed plan for future capital requirements to upgrade
the facility to meet the minimum effluent criteria.
In keeping with the general concept of the approvals process in the Province
of Ontario, it should be clearly understood that the audit must deal, not only
with the requirements specific to municipality and the associated remedial
action plant, but also to standard requirements on the Ministry of the
Environment. In that regard attention must be paid to the following:
! The
effluent out of the new treatment facility would have to conform with
surface water discharge criteria as established by the Regional Office out
of Hamilton for conventional parameters such as BOD5 suspended
solids, ammonia and phosphorus (Blue Book criteria).
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With the new and upcoming industrial regulations there will be concern that
the facilities must meet specific effluent criteria established for trace
organics, trace metals and toxicity as established, for example, by MISA.
! The
final design of the treatment plant must meet the guidelines as established
by Environmental Approvals Branch out of Toronto, and therefore, must comply
with the "Green Book" design guidelines using established design
criteria or conducting detailed pilot or full scale studies.
With respect to most municipal facilities, these concerns or questions are
important, principally with respect to the handling of peak flows and/or storm
water flows. This is particularly important where biological nitrification is
being implemented as several full scale studies have clearly shown that the
biological nitrification process can be most easily optimized and maintained
in good operating condition through the control of hydraulic loading to the
facility. For example, an unique facility has been recently installed at the
Regional Municipality of Niagara Welland water pollution control plant, to
allow for a combination of advanced biological nitrification with effluent
filtration in combination with chemical treatment for storm water flows, and
effluent blending prior to filtration. Extensive pilot plant testing and full
scale field evaluations, clearly demonstrated that the integration of these
two technologies, rather than straight biological treatment, could produce a
superior effluent quality at considerably reduced costs. This is important
where optimization of the plant includes, not only the technical aspects of
the project, but the financial constraints that are imposed. The group from
CENSOL & POLLUTECH have worked closely with the Ministry of the
Environment in the Regional Office as well as at Head Office Approvals to
establish the acceptability of combined biological and physical chemical
treatment.
Chemically assisted primary treatment (Physical/chemical) has been shown to
produce a superior effluent under storm conditions to that achieved with
primary treatment only. It is important to note that the MOE policy manual
states the following:
"Secondary treatment, or equivalent, may be that provided by
biological processes including the activated sludge variations or lagoon
systems, physical/chemical, or combinations of these process
producing an effluent quality as stated".
GENERAL APPROACH AND METHODOLOGY
To formulate a plan for the integration of the existing facilities at a
normal WPCP, it is essential to have a complete understanding of the
individual unit processes. With the ultimate aim to produce a high quality
effluent, the plant must operate under optimum conditions, and a weak link
anywhere in the system can render the plant inadequate.
With the requirement for nitrification and high efficiency phosphorus
removal, the loading to the plant becomes critical, both in terms of external
and internal plant loads. Biological nitrification systems are sensitive to
general conditions (pH, temperature), industrial type wastes (metal plating
shops, landfill leachate), as well as operating parameters (SRT, HRT,
dissolved oxygen). Failure to monitor and/or control any one of the important
parameters can result of early failure of the biological system.
Hands-on operating experience of the CENSOL & POLLUTECH team with
biological nitrification facilities in Ontario has demonstrated a tendency
towards the formation of pin floc in the biological plant effluent. For this
reason, many of these facilities include effluent filtration as a means to
control the effluent solids. Typical examples in this area include
nitrification facilities at the Regional Municipality of Hamilton-Wentworth's
King Street STP, The Region of Niagara's Welland WPCP and the Regional
Municipality of Halton's Milton WPCP. Nitrification facilities operated
without effluent filtration experience high effluent BOD numbers from the
particulate floc. Integration of the filtration also assists in the
achievement of low effluent phosphorus levels (i.e. < 0.5 mg/L). Only
through the implementation of full scale testing can the requirement for
effluent filtration be evaluated.
To accommodate the need for nitrification requires a plant that is capable
of providing the operating conditions necessary. For example, the following
can greatly assist in optimizing a biological nitrification facility, and will
thus be evaluated during the test program:
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Control of the influent flow to minimize plant upsets from peak flows
(storm conditions) by either in sewer equalization, bypassing peak storm
flows, separate treatment for storm flows (Welland), or excess capacity
for storm flows.
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Primary clarifiers capable of retaining particulate matter and thereby
reducing the organic load to the biological plant (particulate BOD). The
clarifiers must have adequate sludge removal to allow operations staff to
keep a low solids blanket and prevent solids carry-over in storm
conditions.
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Adequate sludge digestion, dewatering and/or disposal to enable operation
of the biological, plant at the proper SRT, and to minimize internal plant
overloading often experienced from excess recycle of high strength
supernatant.
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Secondary clarifiers sized to provide for the required surface overflow
rates to handle the pin floc often associated with biological
nitrification, outfitted with rapid sludge removal mechanisms (or
equivalent) to prevent clarifier denitrification, and sludge return
capabilities.
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Aeration tanks that have flexibility to allow for plug flow conditions and
controlled aeration to maximize biological floc formation and eliminate
floc shearing often associated with nitrification plants.
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Adequate support services associated with aeration, chemical dosing, flow
measurement, sludge wasting, etc.
The work proposed for treatment plant evaluations can be expanded upon
somewhat to include the utilization of on-line monitoring equipment, as
previously described in the reports for a number of Ontario water pollution
control plants
Although not clearly identified in many requests for WPCP audits, there is
a significant impact on the secondary biological process from the anaerobic
sludge digesters if they are not capable of handling the wasted solids from
the biological plant and concurrently returning a clear supernatant to the
front end of the facility. This is particularly important with biological
nitrification facilities where the high ammonia loadings from the digesters
can have a significant impact on the biological treatment facilities.
Evaluation and optimization of the anaerobic digesters, therefore, must be
considered as one of the most significant components on this study.
To complete the work of a complex audit we generally propose to execute the
following major tasks:
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Summary review of plant operational data and available hardware to allow
for full scale testing modifications, if so required, including kick-off
meeting with the project team.
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Modifications to the full scale facility for the operational audit (i.e.
modifications to existing flow regime, installation of the oxygen and
solids sensors, tie in of flow meters to computer system).
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Evaluation of the existing headworks and primary clarification system to
optimize these components prior to the operational audit (i.e. optimum
sludge blankets, sludge wasting regime, clarifier overflow rates,
definition of unit process limitations).
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Investigation of the capacities of the existing sludge handling
facilities, particularly as they would affect the outcome of this
evaluation (ability to meet SRT and sludge wasting requirements), and
definition of the mixing capacities of the digesters on the basis of
existing solids profiles.
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Definition of the aeration capacity in the secondary biological process,
including hydraulic retention times for carbon oxidation, biological
nitrification, potential for predenitrification, enhanced biological
phosphorus removal, and testing for oxygen supply and demand using full
scale oxygen transfer tests in conjunction with on-line dissolved oxygen
monitoring.
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Demonstration of the capacity of the existing secondary clarifiers to
support both a carbon oxidation biological process and a nitrification
system, including an evaluation of the sludge return system, requirements
for rapid sludge removal, ability to control SRT, sensitivity to density
currents (solids profiles, dye testing), and modifications to support the
biological processes.
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Documentation of support services required to meet the needs of the
facility relative to the process evaluation, including but not limited to
existing flow measurement, effluent disinfection, chemical storage and
handling, laboratory services, computer controls, and plant staffing.
! Evaluation
of additional unit processes that may be required to meet the effluent
projections, and if necessary pilot testing for effluent filtration.
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Preparation for and attendance at monthly technical liaison meetings.
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Preparation of interim reports, draft final report, final report and an
executive summary report and associated presentations to the client.
TESTING EXPERIENCE
CENSOL & POLLUTECH have been involved in several laboratory, pilot, and
full scale treatability evaluations that have led to the acceptance of new
treatment technologies in the Province of Ontario. The projects have included:
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The first full scale secondary treatment Rotating Biological Contactor (RBC)
process for the Niagara Falls water pollution control plant.
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The combined biological nitrification and physical/chemical treatment
facility for the City of Welland in the Regional Municipality of Niagara.
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The integration of a standard activated sludge plant with
physical/chemical treatment process for the Port Dalhousie water pollution
control plant in the Region of Niagara.
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The combined fixed film or activated sludge and physical/chemical
treatment facility for the Town of Carleton Place near Ottawa, Ontario.
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The first full scale biological nitrification facility, integrated with
mixed media effluent filtration and effluent chlorination and
dechlorination, for the Town of Milton in the Regional Municipality of
Halton.
These particular applications are of great importance to our projects as
they demonstrate the acceptability of using physical/chemical treatment
facilities, in conjunction with biological treatment using either suspended
growth (activated sludge) or fixed film (RBC) type technology. Through these
processes it has been clearly demonstrated that it is not mandatory to build
full scale biological treatment facilities that must handle both the average
dry weather flow and the peak wet weather flows. The technical improvements to
the process design and the overall economic considerations have clearly
demonstrated the suitability and acceptability of these alternative
technologies. We are not suggesting at this early date that this is the
specific approach that must be used at all facilities, but that an open mind
must be kept with respect to the technology to be utilized. As we have no
vested interest in the follow up work associated with this project, our report
will be totally independent and based on the most practical solution for the
case at hand.
For a normal audit the major alternatives that have to be evaluated with
the plant evaluation are as follows:
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The suitability of the existing physical, chemical and biological unit
processes to achieve secondary effluent criteria with nitrification,
utilizing the existing operation as it stands or modified to include
additional unit processes for physical/chemical treatment, such as
effluent filtration, or additional biological treatment such as two stage
nitrification.
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Upgrading of the facility by adding additional biological treatment on to
the existing treatment facilities as an "add on" capable of
handling all flows to the facility.
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Converting the existing primary treatment facility to a physical/chemical
treatment facility and then upgrading the existing biological waste
treatment plant to provide for biological nitrification.
The acceptability of alternative technologies is best demonstrated by full
scale plants in Ontario. For example, the Niagara Falls RBC facility was
designed as a biological tack-on to an existing physical/chemical treatment
facility, treating not only municipal discharges, but also heavy industrial
discharges from the wine and food producing industries. Although conventional
design guidelines called for an organic loading of 1.0 lb of soluble BOD5
per 1000 square feet of surface media the pilot plant evaluation clearly
demonstrated that by adding on a RBC facility after physical/chemical
treatment plant the required effluent criteria could be achieved at average
organic loadings of 2.2 lb per 1000 square feet of media, with peak short term
loadings as high as 3.5 lb per 1000 square feet of media. These tests which
were carried out side-by-side to a pilot plant activated sludge system clearly
demonstrated that not only did the RBC provide a superior effluent quality,
but with the heavy industrial input to the City of Niagara Falls an activated
sludge facility could not operate. The results of the pilot plant study were
used to support an application for "Certificate of Approval" for
this system well in excess of the acceptable Ministry of the Environment
guidelines and contrary to the personal beliefs of the approval engineers from
the Ministry of the Environment. However, the facility continues to operate to
this day in the manner exactly predicted by the pilot plant evaluation. Had a
facility been installed using standard design guidelines detailed in the
"Green Book", a conventional activated sludge facility would have
been constructed which would have stood no chance of operating during the food
processing season.
Another example is the combined physical/chemical treatment facilities
which have been constructed for the City of Welland, as well as those which
are under construction for Port Dalhousie, and are in the final rounds of
evaluation for the Town of Carleton Place. All of these plants involve the use
of physical/chemical treatment in conjunction with conventional biological
treatment using the activated sludge process. For the City of Welland the
process is unique in that physical/chemical treatment is used to treat peak
wet weather flows so as not to interfere with the operation of the sensitive
biological nitrification facility. In addition, effluent filtration was
included and has a dual role for filtration of combined physical/chemical
secondary effluent and/or straight biological effluent. For the Port Dalhousie
Water Pollution Control Plant, up front physical chemical treatment was added
for side streams to handle wet weather flows in excess of the proven rated
capacity of the existing biological waste treatment plant. Through laboratory
and full scale treatability tests it was clearly demonstrated that the
combination of the physical/chemical and biological treatment could produce a
superior effluent quality than a complete biological facility and at
significantly reduced cost. The combined physical/chemical and biological
process for the Town of Carleton Place has been selected due to the high
extraneous flows entering the sewerage system from very old leaky sewers in an
area with a very high water table. The final decision has not been made as to
whether RBC technology or conventional activated sludge technology will be
utilized with the Carleton Place facility.
In all the case studies discussed above, CENSOL & POLLUTECH have been
involved with municipal staff, the civil/mechanical design engineering firms,
and the Ontario Ministry of the Environment, and by following acceptable
procedures we have been able to achieve the approval of the Ministry of the
Environment for the process design of these facilities as well as approval
from the Regional level for the effluent quality criteria that are required.
In most instances a stream assimilative capacity study, or equivalent, has
been carried out in conjunction with these process design studies to establish
what effluent criteria must be met prior to the selection of the treatment
alternative.
GENERAL CORPORATE EXPERIENCE
CENSOL & POLLUTECH and its staff have a vast number of years
experience, conducting the required work for the enhanced operational audit as
detailed in the technical proposal. We have described in the following
sections the experience of the Company as well as individual staff members
involved in the project that make us ideally suited to complete these
assignments. In addition, our firm is 100 % Canadian owned and operated and
has no vested interest in any follow-up civil or mechanical engineering
services that might result from this study.
CENSOL & POLLUTECH is a process engineering firm, consisting of a mixed
array of chemists, biologists, chemical engineers, civil engineers,
environmental engineers, and environmental technologists. We have no vested
interest in the follow-up work arising out of our environmental and/or process
engineering studies, nor do we have any interest in follow-up chemical sales
or equipment. Similarly, no companies have any such interest in CENSOL &
POLLUTECH. We are supported by a fully integrated chemical and analytical
laboratory at our Oakville Head Office, as well as a biological testing at our
Regional Office in Sarnia, Ontario.
There are two key items of experience required to execute this program
properly. Firstly, an established reputation with respect to the completion of
environmental study reports which integrates effluent requirements with
process needs, and secondly a demonstrated experience with process
treatability studies. Details of these items and other services offered by
Pollutech are provided in the following sections of this proposal. Detailed
references on any one of these project components are available upon request.
Effluent Criteria
Establishment of appropriate effluent criteria is very often a critical
component of the process studies conducted to evaluate the suitability of the
wastewater treatment facilities. Generally, the approach is to establish what
quality of effluent is required from the water pollution control plant to meet
the MOE Blue Book criteria, a process which is often undertaken under the
auspices of the Class Environmental Assessment process. Staff from CENSOL
& POLLUTECH have been involved in numerous assimilative capacity studies
and/or class environmental assessment studies that have involved the detailed
evaluation and establishment of effluent criteria. A clear understanding of
the process followed in establishing the effluent criteria is an essential
component of a process operational audit and is highly dependent on achieving
specified effluent criteria. Typical examples of assessment studies conducted
by the CENSOL & POLLUTECH team include the following:
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Class environmental assessment for the Mid-Halton Water Pollution Control
Facility, located in the Region of Halton, which included an evaluation of
both fixed film and suspended growth biological systems, establishment of
effluent criteria, and design of a lake based diffuser system. Subsequent
to this, work was undertaken to obtain a combined certificate for the
Mid-Halton and Oakville South West facility for total nitrogen discharges
to Lake Ontario.
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The first environmental type assessment for the Greater Moncton Sewerage
Commission in the Province of New Brunswick, giving due consideration to
the sensitive marshland environment in the Moncton area. This included
selection of the most appropriate technology for a marine estuary based
treatment facility (physical-chemical), including establishment of
acceptable effluent quality for marine discharge.
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Environmental concerns, effluent requirements, current studies and
technology for the class environmental assessment of sewage treatment
facilities for the Town of Huntsville in the District of Muskoka,
inclusive of a detailed phosphorus balance and evaluation of unionized
ammonia toxicity (summer and under ice) from unionized ammonia.
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Development of effluent criteria for the Regional Municipality of Niagara
on the Welland River giving due consideration to the requirements for
nitrification and the complexities of the Welland River associated with
the hydro electric power structures downstream.
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Establishment of acceptable effluent criteria for the nitrification
facilities at the Regional Municipality of Halton's Milton WPCP, giving
due consideration to stream flow augmentation as practiced by the
conservation authority. This led to the development of effluent criteria
on the basis of mass loadings per unit volume of stream flow, which had
currently had not been practiced in the Province of Ontario and is
currently under review by the Technical Support Group from Central Region.
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Evaluation under the Class Environmental Assessment process for effluent
criteria in the Mississippi River to handle the discharge from the Town of
Carleton Place, with particular emphasis on critical phosphorus loadings
and the potential need for biological nitrification of the facility.
Numerous other evaluations have been completed dealing with the
establishment of effluent criteria, and the proceeding is intended to
represent examples of the variation of projects undertaken by the CENSOL &
POLLUTECH team.
Effluent Treatment
The CENSOL & POLLUTECH teams’ experienced and capable team of
engineers and technologists can undertake any problem related to liquid waste
treatment, including treatment process design work for both industrial and
municipal effluents, taking a project from initial conceptual stages and
providing guidance to those implementing the process design and construction
phase. Typical services offered by Pollutech in this regard include:
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In-plant sewer sampling and flow measurement to characterize waste
loadings;
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Identification of water or materials conservation, re-use, and segregation
schemes to reduce discharges;
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Conceptual design of alternate treatment systems;
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Laboratory treatability studies to evaluate alternate treatment processes
and select the optimum process design parameters;
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On-site pilot plant studies to confirm the process design under actual
conditions;
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Laboratory and pilot evaluations of associated sludge by-products;
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Preparation of system operating manuals;
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Start-up and de-bugging of the treatment system.
Over the past decade CENSOL & POLLUTECH have found one of our major
demands to be in the area of "fine-tuning" or "performance
upgrading" of existing waste treatment facilities. CENSOL & POLLUTECH
have established an excellent reputation in this field, and has proven on
several occasions that an expenditure for "fine-tuning" can easily
result in cost savings that exceed professional fees by over three hundred
percent.
On several occasions the studies have demonstrated that through the
utilization of these services, it is possible to significantly reduce or
postpone treatment plant expansions, both in industry and municipal services.
Several supporting case studies are available for those who wish to review our
capabilities in this field further.
Computer Modeling
Technological advancement has enabled desk-top computer modeling to be used
extensively to simulate the dispersion of contaminants in both effluent
discharges and atmospheric emissions. CENSOL & POLLUTECH have undertaken
to translate numerous MACRO based models to MICRO computer systems for the
day-to-day use of the project team. Where existing models are not
computerized, staff have created a number of models using FORTRAN, BASIC and
LOTUS systems.
Typical computer modeling projects undertaken by Pollutech include the
following:
!
oxygen transfer efficiencies of diffused aeration systems under standard
and process conditions
!
mass balance modeling of effluent discharges to receiving streams to
predict "worst case" conditions
!
energy and solids balance around multiple hearth and fluidized bed
incinerator systems
!
discharges to the Great Lakes to determine "mixing zones"
!
atmospheric discharge modeling as per MOE Regulation 346 for models.
An integral part of the computer modeling program to determine contaminant
discharge is the collection of data points for computer inputs. This involves
a great deal of historical review and field work to document flows,
contaminants, and climatic conditions. As the reliability of both computer
hardware and software increases, the CENSOL & POLLUTECH team is advancing
to provide a complete service in the field of computer modeling.
Water Resource Evaluations
Steadily increasing needs for environmental protection of natural waterways
has led to significantly more stringent criteria for effluent and receiving
water quality. Many projects conducted by the CENSOL & POLLUTECH team now
call for the establishment of water quality criteria prior to the design of
effluent treatment systems.
In several instances, the receiving water standards are set by the
regulatory officials. In specific instances, these criteria must conform to
set minimum standards, or alternatively, the contaminant levels may be set by
the study team. Close cooperation between the client, The CENSOL &
POLLUTECH teams’ resource scientists, and the regulatory body must be
maintained to ensure the formulation of acceptable limits.
Tasks undertaken in the review and development of a water resource
evaluation include:
!
measurement of receiving water body flows or currents to establish
dilution capacity
!
documentation of the assimilative capacity of the water resource
!
fluctuation in flows and background contaminant levels to establish
"worst case" conditions
!
specific needs with respect to improvement or clean-up of deteriorated
waterways
A complete water resource evaluation can be a time consuming task involving
detailed flow monitoring, complex analytical testing, site specific benthic
studies, historical reviews of flows and contaminants and negotiations with
regulatory officials. The end result is development of effluent criteria.
THE CENSOL & POLLUTECH TEAMS’ PROJECT TEAM
The staff of CENSOL & POLLUTECH are well qualified to complete
assignments for enhanced environmental audits at industrial and municipal
treatment facilities. We have described in the following paragraphs the
individual team members and their related experience that would be directly
applicable to this job.
The Project Director would be Mr. Richard V. Laughton, President of CENSOL
& POLLUTECH. Mr. Laughton would be responsible for setting the overall
technical strategy for the execution of the operational audit and would be
directly responsible for day-to-day discussions with Regional Municipality of
Halton, Environment Canada and/or the Ontario Ministry of the Environment, as
the occasions arose. Mr. Laughton has over 15 years direct hands-on experience
in conducting pilot and full scale plant studies leading to process design and
has actively participated in numerous environmental study reports under the
Class Environmental Assessment Process. Mr. Laughton's particular experience
which is directly related to this project can best be described as follows:
!
Project Manager for the evaluation of sanitary landfill leachate treatment
at the Regional Municipality of Halton's Burlington WPCP, including an
evaluation of increased oxygen requirements, impact on sludge settling,
increase in sludge production and general integration with existing plant
operations.
!
Project Manager for the 3 year study of the Woodward Avenue Sewerage
Treatment Plant in the Regional Municipality of Hamilton/Wentworth, that
led to the re-rating of the plant from 60 IMGD to 120 IMGD and a saving of
$1 million per year off the annual operating costs.
!
Project Manager for the pilot plant treatability study using RBC
technology and activated sludge processes for the design of the Niagara
Falls Water Pollution Control Plant.
!
Project Manager for full scale plant audits at the King Street Water
Pollution Control Plant in the Regional Municipality of
Hamilton/Wentworth, the Milton Water Pollution Control Plant in the
Regional Municipality of Halton, the Port Darlington Water Pollution
Control Plant in the Regional Municipality of Durham, the Town of
Huntsville Water Pollution Control Plant in the District of Muskoka, and
the Port Dalhousie, Welland and Port Colborne Treatment Plants in the
Regional Municipality of Niagara.
!
Process design and pilot scale treatability testings under the
environmental assessment process for the new waste water treatment system
for the Great Moncton Sewerage Commission, in the Province of New
Brunswick.
!
Project Manager for the process design and environmental study report for
alternative technologies and environmental concerns for the Mid-Halton
Water Pollution Control Plant in the Regional Municipality of Halton.
!
Full scale treatability studies and evaluation of waste water treatment
facilities for the City of Winnipeg.
!
Project Manager and site investigator for the investigation and resolution
of treatment plant operational problems at 5 treatment facilities in
Turkey.
In addition to these major studies, Mr. Laughton has been actively involved
in laboratory pilot and full scale work at numerous municipal and industrial
facilities across Canada. He has participated internationally in the testing
of marine biological waste water treatment systems, for Environment Canada and
Canada Coast Guard, and process design for sewage treatment and ocean outfalls
in the Caribbean.
Mr. Laughton's direct hands-on experience with biological nitrification
facilities is clearly demonstrated through the past programs, which include
the following:
!
Research and development on the CMHC Canwell system, to provide tertiary
treatment for water recycling systems, inclusive of both biological
nitrification and biological denitrification, for which Mr. Laughton holds
the patent in Canada, the United States and several other countries. Off
shoots of this project have lead to further developments in the
application of biologically enhanced phosphorus removal, the use of
denitrification to promote sludge settling, reductions in total oxygen
demand through the use of predenitrification, and the concept of sludge
recycle between nitrification and denitrification reactors.
!
Full-scale testing at the Milton Water Pollution Control Plant to
establish precise conditions for oxygen supply versus oxygen demand at the
biological nitrification facilities in accordance with terms and
conditions established in the certificate of approval for the Milton
facility. This work included the application of dissolved oxygen profiles
to define optimum aeration conditions for plug flow or complete mix
reactions, the use of continuous on-line monitoring for establishing
optimum aeration requirements for biological nitrification, direct
comparison of oxygen uptake rates to oxygen supply in a full scale system,
and variation in oxygen transfer as a function of weir depth for
mechanical draft tube aerators.
!
Pilot and full-scale testing at the Welland Water Pollution Control
facility to establish design criteria for nitrification for the combined
biological and physical-chemical facility. This work included the
development of a control process to utilize computerized dissolved oxygen
monitoring and control to optimize the nitrification process and the use
of on-line sludge blanket monitors to optimize secondary clarifier
operation.
!
Full-scale evaluations at the King Street water pollution control plant to
establish operational requirements to promote nitrification in a facility
that was not previously designed to achieve biological nitrification.
Minor plant modifications associated with implementation of partial plug
flow and enhancement of oxygen transfer conditions lead to the attainment
of biological nitrification at minimal cost.
!
Investigation of numerous facilities that are experiencing biological
nitrification due to over sizing of the facilities when the actual
hardware at the facility is not appropriate for handling nitrification
type biomass.
The Senior Process Engineer responsible for the day-to-day operations of
the operational audit, including program design, implementation, operation,
data acquisition and reporting will be Mr. Greg Brown. Mr. Brown's principle
role at Pollutech is to oversee the Process Engineering Group responsible for
laboratory pilot and full scale evaluations. In that capacity Greg has gained
several years experience in hands-on operations of all facilities, involving
numerous biological and physical/chemical processes and combinations thereof.
In particular Greg's most relevant experience is as follows:
!
Project Manager for the laboratory scale study of the impact of
supernatant from the Regional sludge storage facility on the Burlington
Skyway WPCP, including an evaluation of ammonia nitrogen removal, impact
on oxygen demand, changes in sludge settling, increases in sludge
production and general changes in plant operation.
!
Full scale troubleshooting and process optimization for the Niagara Falls
rotating biological contactor (RBC) process and associated
physical/chemical process. This work has included the full scale
evaluation of increased shaft rotation, split flow and added aeration to
enhance biological treatment. Evaluations have included the success of the
plant with and without the use of pretreatment, using physical/chemical
processes.
!
Full scale evaluation of nitrification in the 60 million gallon a day
Woodward Avenue Sewerage Treatment Plant for the Regional Municipality of
Hamilton/Wentworth.
!
Full scale hands-on operation of the Town of Huntsville Water Pollution
Control Facilities, to evaluate process alternatives for upgrading the
existing facility by modifications to the biological process, the
secondary clarifiers, and the integration of the existing biological
treatment plant with physical/chemical treatment.
!
Full-scale and pilot scale evaluations and subsequent detailed process
design for the integration of physical/chemical treatment and biological
nitrification for the City of Welland Water Pollution Control Plant in the
Regional Municipality of Niagara.
!
Development of process details and confirmation by pilot scale testing for
the integration of physical/chemical treatment and conventional activated
sludge biological treatment for wet weather flows at the Port Dalhousie
Water Pollution Control Plant in the Region of Niagara.
!
Process optimization of the Town of Shelburne Oxidation Ditch treatment
plant, including chemical treatment to improve tertiary filtration.
!
Investigation and resolution of plant operational problems at 6 large
treatment plants in Venezuela.
Mr. Laughton and Mr. Brown have worked together on numerous projects to
prepare technical cases contrary to standard Ministry of the Environment
technology, relevant to Certificates of Approval. They have successfully
worked together to achieve the Certificate of Approval for the combined
physical/chemical biological facilities at the City of Welland, as well as
those for the Port Dalhousie Water Pollution Control Plant. Ongoing projects
at the Town of Milton Water Pollution Control Plant and the Town of Carleton
Place Water Pollution Control Plant are in the final rounds of negotiations
with the Ministry, with respect to obtaining Certificates of Approval far
outside the standard approach suggested by the Ministry of the Environment. In
as much as it is essential to prepare a sound technical case it is also an
equal requirement to be able to present this information to the Ministry of
the Environment in a manner that gains the support of the Ministry of the
Environment technical staff to ensure that the process can be carried through
to the certification stage.
Equipment and Facilities
Bench Scale Testing
Whenever possible, the best approach to the design of a waste treatment
system for an industrial effluent or the addition or change of a municipal
sewage treatment plant, is to conduct treatability studies on samples of the
actual effluent. This is necessary in order to select the most suitable and
economical treatment process, to define the optimum process design variables,
and to confirm over a sufficiently long operating period that the performance
of the system will meet the specified effluent criteria. To this end, CENSOL
& POLLUTECH have developed a number of unique bench-scale process
simulators for treatability studies on either industrial or municipal
effluents.
These include both biological and physical/chemical treatability units.
Some are suitable for bench-scale laboratory studies while others are readily
adaptable to on-site pilot studies. Some of the treatment processes which
CENSOL & POLLUTECH have simulated in the course of a process design
investigation include the following:
!
activated sludge biological waste treatment and modifications of the
activated sludge process
!
aerated and facultative lagoon biological treatment
!
aerobic and anaerobic sludge digestion
!
chemical coagulation, flocculation, oxidation and reduction
!
ion exchange and activated carbon adsorption
!
microscreening, sedimentation, flotation
!
vacuum and pressure filtration
!
ozonation, chlorination, UV irradiation, etc.
The utilization of laboratory scale biological reactors would be utilized
in this project if it became obvious that minor changes in plant operations
were required to provide for the effluent conditions specified. We believe
that the testing completed to date on the Burlington facility at The CENSOL
& POLLUTECH teams’ Oakville laboratory have already indicated that
biological nitrification is possible. Additional costs associated with
laboratory modeling have not been included in this proposal.
Pilot Plant Evaluations
Where the results of bench scale testing have indicated that a specific
treatment process, or a select group of treatment processes, can offer
effective treatment, a pilot plant project may be warranted to:
!
provide detailed process design data for civil/mechanical works
!
detail effluent quality and repeatability for the regulatory officials
!
compare treatment efficiencies between similar, but competing technologies
!
produce recovered products that can be evaluated in the industrial process
!
provide costing information on equipment, chemicals and recovered products
Pollutech maintains a wide selection of process tanks and mixers for
general pilot plant programs. For specific projects, we arrange for the
delivery, installation, start-up and testing of manufacturers' pilot units.
For many applications, the pilot plant is a segment of an existing treatment
process which CENSOL & POLLUTECH have modified. Alternatively, the
complete system may be operated under the test mode conditions.
Pollutech will arrange for all equipment and services and negotiate any
regulatory approvals required. The client's staff is involved in the review of
the pilot test to provide operator familiarity and management approval. This
participation leads to a better understanding of both the need for and results
of the pilot plant test program.
Laboratory Services
The CENSOL & POLLUTECH teams’ central laboratory in Oakville contains
all of the facilities necessary for executing projects in the environmental
field. In addition, a permanent laboratory in Sarnia, Ontario is maintained.
The Sarnia lab can provide analytical services and both routine and customized
fish toxicity work as well as a wide range of other biological evaluations.
Together these labs offer services and facilities for:
!
evaluation of water, wastewater, process streams, and sludges for
specialized organics, indicators of organics, salts, metals, hazardous
components, etc.
!
collection, identification and quantification of gaseous pollutants using
isokinetic air sampling equipment and IHOH sampling trains
!
measurement of liquid and gaseous flows
!
standard leachate testing for classification of hazardous and
non-hazardous wastes
!
measurement and tracking of sound
!
process troubleshooting analysis
CENSOL & POLLUTECH have a substantial biological facility in Sarnia
capable of evaluating the toxicity of various effluents and studying their
effects on the natural stream or lake ecology. This facility is equipped to
conduct benthic surveys of the bottom fauna in a water course. Qualified
biology specialists capable of interpreting the results are an active part of
the CENSOL & POLLUTECH team.
The Oakville laboratory contains the necessary equipment for routine MOE,
AWWA or ASTM test procedures for liquid and solid analysis. In addition,
specialized equipment, is available for more complex analyses.
Analytical Services
The laboratory group offers a wide range of analytical services on water,
wastewater, leachate, sludge, soil and sediment samples. In addition to
providing analytical services for the day-to-day projects underway in the
other groups, this group can act as over load capacity for clients who either
do not have laboratory facilities, or whose facilities are not capable of
handling additional volumes of work.
CENSOL & POLLUTECH have available a network of highly specialized
chemical analysts having both the requirements and expertise required for even
the most advanced and/or precise analysis. Analytical teams are drawn
together, under our management, to assemble together the "best"
expertise for each individual job. In this regard, The CENSOL & POLLUTECH
teams’ senior staff keep well versed in the most up-to-date analytical
procedures and environmental regulations in Ontario, the rest of Canada, and
in the United States.
Major projects recently undertaken that utilize a significant amount of
detailed analytical work include:
!
an ongoing environmental risk survey utilized analytical methods for
inorganic contamination in water, blood, urine and air;
!
review programs for water supply and treatment with analysis for general
parameters and all hazardous organics and inorganics, such as those
identified at EPA priority pollutants;
!
several industrial and municipal monitoring programs using most analytical
procedures as identified in "Standard Methods for the Examination of
Water and Wastewater".
When the need arises, the laboratory group is available to assist in the
development of new or modified analytical procedures. This service is
frequently required in industry, where existing methodology is not adopted to
the "witches brews" that are often associated with effluent samples.
Our laboratory group has recently completed an extensive program in
conjunction with CCIW and the MOE with respect to NDMA in drinking water.
Several other cooperative analytical programs and/or round robin testing
programs have been completed with the MOE, Regional Municipalities (Niagara,
Halton, Muskoka, Hamilton-Wentworth, Ottawa-Carleton).
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